Latest Advancements In Vaccine Formulation And Delivery Technologies: Innovations And Future Perspectives"
Keywords:
mRNA, DNA, Vaccine Formulations, Vaccine Delivery Technologies, Global Regulatory Requirements, Vaccine Safety, Artificial Intelligence, Economic ChallengesAbstract
Vaccines have played a pivotal role in global public
health by preventing infectious diseases and
reducing mortality rates. Recent advancements in
vaccine formulation and delivery technologies have
significantly improved immunogenicity, stability,
and accessibility. Traditional vaccine platforms,
including live-attenuated and inactivated vaccines,
have been complemented by novel approaches such
as recombinant subunit vaccines, virus-like
particles, mRNA-based vaccines, and DNA
vaccines. These innovations have led to enhanced
antigen stability, reduced cold chain dependencies,
and improved immune responses.Nanotechnologybased
delivery systems, including lipid
nanoparticles (LNPs), polymeric carriers, and
virus-like particles (VLPs), have revolutionized
vaccine formulation by optimizing antigen
presentation and controlled release. Additionally,
innovative administration methods such as
microneedle patches, intranasal vaccines, and oral
formulations have enhanced patient compliance and
broadened vaccine accessibility. Smart delivery
systems using hydrogels and biomaterials further
enable controlled antigen release, minimizing the
need for multiple doses.The challenges of vaccine
formulation include the need for thermostable
vaccines, cold chain-independent formulations, and
advanced stabilizers to ensure prolonged shelf life.
Regulatory hurdles, large-scale manufacturing
complexities, and stringent quality control measures
remain key considerations in vaccine development.
Moreover, emerging technologies such as artificial
intelligence (AI) are contributing to optimized
vaccine design by enhancing antigen selection and
predicting immune responses.Future perspectives in
vaccine development include personalized vaccines
for cancer immunotherapy, neoantigen-based
vaccines, and improved AI-driven predictive
modeling. However, economic and ethical
challenges persist, particularly in ensuring
equitable vaccine distribution across low- and
middle-income countries. This review highlights the
latest advancements in vaccine formulation and
delivery technologies while addressing key
challenges and future directions in the field.
Key words: Vaccine Formulations, Vaccine Delivery
Technologies, Global Regulatory Requirements,
Vaccine Safety, Artificial Intelligence, Economic
Challenges.
Downloads
References
1. Pareek A, Kapoor DU, Yadav SK, Rashid S,
Fareed M, Akhter MS, Muteeb G, Gupta MM,
Prajapati BG. Advancing lipid nanoparticles: A
pioneering technology in cosmetic and
dermatological treatments. Colloid and Interface
Science Communications. 2025 Jan 1;64:100814.
2. Imani S, Li X, Chen K, Maghsoudloo M,
Jabbarzadeh Kaboli P, Hashemi M, Khoushab S, Li
X. Computational biology and artificial intelligence
in mRNA vaccine design for cancer immunotherapy.
Frontiers in Cellular and Infection Microbiology.
2025 Jan 20;14:1501010.
3. Weth AF, Dangerfield EM, Timmer MS, Stocker
BL. Recent Advances in the Development of
Mincle-Targeting Vaccine Adjuvants. Vaccines.
2024 Nov 26;12(12):1320.
4. Bader J, Brigger F, Leroux JC. Extracellular
vesicles versus lipid nanoparticles for the delivery of
nucleic acids. Advanced Drug Delivery Reviews.
2024 Oct 28:115461.
5. Izadiyan Z, Misran M, Kalantari K, Webster TJ,
Kia P, Basrowi NA, Rasouli E, Shameli K.
Advancements in Liposomal Nanomedicines:
Innovative Formulations, Therapeutic Applications,
and Future Directions in Precision Medicine.
International Journal of Nanomedicine. 2025 Dec
31:1213-62.
6. Tang YD, Li Y, Cai XH, Yin X. Viral Live‐
Attenuated Vaccines (LAVs): Past and Future
Directions. Advanced Science. 2025
Jan;12(3):2407241.
7. Chen JM. Should the world collaborate
imminently to develop neglected live‐attenuated
vaccines for COVID‐19?. Journal of Medical
Virology. 2022 Jan;94(1):82-7.
8. Wood JM, Robertson JS. From lethal virus to
life-saving vaccine: developing inactivated vaccines
for pandemic influenza. Nature Reviews
Microbiology. 2004 Oct 1;2(10):842-7.
9. Liljeqvist S, Ståhl S. Production of recombinant
subunit vaccines: protein immunogens, live delivery systems and nucleic acid vaccines. Journal of
biotechnology. 1999 Jul 30;73(1):1-33.
10. Vartak A, Sucheck SJ. Recent advances in
subunit vaccine carriers. Vaccines. 2016 Apr
19;4(2):12.
11. Pardi N, Hogan MJ, Porter FW, Weissman D.
mRNA vaccines—a new era in vaccinology. Nature
reviews Drug discovery. 2018 Apr;17(4):261-79.
12. Park JW, Lagniton PN, Liu Y, Xu RH. mRNA
vaccines for COVID-19: what, why and how.
International journal of biological sciences. 2021
Apr 10;17(6):1446.
13. McCann N, O’Connor D, Lambe T, Pollard AJ.
Viral vector vaccines. Current Opinion in
Immunology. 2022 Aug 1;77:102210.
14. Liu MA. DNA vaccines: a review. Journal of
internal medicine. 2003 Apr;253(4):402-10.
15. Tapia D, Reyes-Sandoval A, Sanchez-Villamil
JI. Protein-based Nanoparticle Vaccine approaches
against Infectious diseases. Archives of Medical
Research. 2023 Apr 1;54(3):168-75.
16. Frye LD, Edidin M. The rapid intermixing of cell
surface antigens after formation of mouse human
heterokaryons. Journal of cell science. 1970 Sep
1;7(2):319-35.
17. O’hagan DT, Ott GS, De Gregorio E, Seubert A.
The mechanism of action of MF59–an innately
attractive adjuvant formulation. Vaccine. 2012 Jun
19;30(29):4341-8.
18. García A, De Sanctis JB. An overview of
adjuvant formulations and delivery systems. Apmis.
2014 Apr;122(4):257-67.
19. Cardoso FM, Petrovajová D, Horňáková T. Viral
vaccine stabilizers: Status and trends. Acta Virol.
2017 Jan 1;61(3):231-9.
20. Meyer BK, Ni A, Hu B, Shi L. Antimicrobial
preservative use in parenteral products: past and
present. Journal of pharmaceutical sciences. 2007
Dec 1;96(12):3155-67.
21. Bramwell VW, Perrie Y. Particulate delivery
systems for vaccines. Critical Reviews™ in
Therapeutic Drug Carrier Systems. 2005;22(2).
22. Schwendener RA. Liposomes as vaccine
delivery systems: a review of the recent advances.
Therapeutic advances in vaccines. 2014
Nov;2(6):159-82.
23. Gebre MS, Brito LA, Tostanoski LH, Edwards
DK, Carfi A, Barouch DH. Novel approaches for
vaccine development. Cell. 2021 Mar
18;184(6):1589-603.
24. Arnon R, Ben-Yedidia T. Old and new vaccine
approaches. International immunopharmacology.
2003 Aug 1;3(8):1195-204.
25. Bezbaruah R, Chavda VP, Nongrang L, Alom S,
Deka K, Kalita T, Ali F, Bhattacharjee B, Vora L.
Nanoparticle-based delivery systems for vaccines.
Vaccines. 2022 Nov 17;10(11):1946.
26. Pareek A, Kapoor DU, Yadav SK, Rashid S,
Fareed M, Akhter MS, Muteeb G, Gupta MM,
Prajapati BG. Advancing lipid nanoparticles: A
pioneering technology in cosmetic and
dermatological treatments. Colloid and Interface
Science Communications. 2025 Jan 1;64:100814.
27. Beck NS. Investigation of Formulation, Stability
Limits, and Characterization of Lipid Nanoparticles
for mRNA Vaccines.
28. Imani S, Li X, Chen K, Maghsoudloo M,
Jabbarzadeh Kaboli P, Hashemi M, Khoushab S, Li
X. Computational biology and artificial intelligence
in mRNA vaccine design for cancer immunotherapy.
Frontiers in Cellular and Infection Microbiology.
2025 Jan 20;14:1501010.
29. Bader J, Brigger F, Leroux JC. Extracellular
vesicles versus lipid nanoparticles for the delivery of
nucleic acids. Advanced Drug Delivery Reviews.
2024 Oct 28:115461.
30. Omidi Y, Pourseif MM, Ansari RA, Barar J.
Design and development of mRNA and self amplifying mRNA vaccine nanoformulations.
Nanomedicine. 2024 Dec 19;19(30):2699-725.
31. Weth AF, Dangerfield EM, Timmer MS, Stocker
BL. Recent Advances in the Development of
Mincle-Targeting Vaccine Adjuvants. Vaccines.
2024 Nov 26;12(12):1320.
32. Izadiyan Z, Misran M, Kalantari K, Webster TJ,
Kia P, Basrowi NA, Rasouli E, Shameli K.
Advancements in Liposomal Nanomedicines:
Innovative Formulations, Therapeutic Applications,
and Future Directions in Precision Medicine.
International Journal of Nanomedicine. 2025 Dec
31:1213-62.
33. Verekar R, Desai S, Ayyanar M, Nadaf S, Gurav
S. Nanocochleates: Revolutionizing lipid-based
drug delivery with enhanced bioavailability, a
review. Hybrid Advances. 2024 May 18:100215.
34. Pareek A, Kapoor DU, Yadav SK, Rashid S,
Fareed M, Akhter MS, Muteeb G, Gupta MM,
Prajapati BG. Advancing lipid nanoparticles: A
pioneering technology in cosmetic and
dermatological treatments. Colloid and Interface
Science Communications. 2025 Jan 1;64:100814.
35. Bader J, Rüedi P, Mantella V, Geisshüsler S,
Brigger F, Qureshi BM, Ortega Arroyo J, Montanari
E, Leroux JC. Loading of Extracellular Vesicles with
Nucleic Acids via Hybridization with Non‐Lamellar
Liquid Crystalline Lipid Nanoparticles. Advanced
Science. 2024 Dec 31:2404860.
36. Nelson SA, Sant AJ. Potentiating lung mucosal
immunity through intranasal vaccination. Frontiers
in Immunology. 2021 Dec 14;12:808527.
37. Riese P, Sakthivel P, Trittel S, Guzmán CA.
Intranasal formulations: promising strategy to
deliver vaccines. Expert opinion on drug delivery.
2014 Oct 1;11(10):1619-34.
38. Dhakal S, Renu S, Ghimire S, Shaan
Lakshmanappa Y, Hogshead BT, Feliciano-Ruiz N,
Lu F, HogenEsch H, Krakowka S, Lee CW,
Renukaradhya GJ. Mucosal immunity and
protective efficacy of intranasal inactivated
influenza vaccine is improved by chitosan
nanoparticle delivery in pigs. Frontiers in
immunology. 2018 May 2;9:934.
39. Frizzell H, Woodrow KA. Biomaterial
approaches for understanding and overcoming
immunological barriers to effective oral
vaccinations. Advanced Functional Materials. 2020
Sep;30(37):1907170.
40. Karandikar S, Mirani A, Waybhase V, Patravale
VB, Patankar S. Nanovaccines for oral deliveryformulation
strategies and challenges.
InNanostructures for Oral Medicine 2017 Jan 1 (pp.
263-293). Elsevier.
41. Cao P, Xu ZP, Li L. Tailoring functional
nanoparticles for oral vaccine delivery: Recent
advances and future perspectives. Composites Part
B: Engineering. 2022 May 1;236:109826.
42. Kasiński A, Zielińska-Pisklak M, Oledzka E,
Sobczak M. Smart hydrogels–synthetic stimuliresponsive
antitumor drug release systems.
International journal of nanomedicine. 2020 Jun
25:4541-72.
43. Caldorera-Moore M, Peppas NA. Micro-and
nanotechnologies for intelligent and responsive
biomaterial-based medical systems. Advanced drug
delivery reviews. 2009 Dec 17;61(15):1391-401.
44. González-Alvarez M, González-Alvarez I,
Bermejo M. Hydrogels: an interesting strategy for
smart drug delivery. Therapeutic delivery. 2013 Feb
1;4(2):157-60.
45. Aghabegi Moghanjoughi A, Khoshnevis D,
Zarrabi A. A concise review on smart polymers for
controlled drug release. Drug delivery and
translational research. 2016 Jun;6:333-40.
46. Lemoine C, Thakur A, Krajišnik D, Guyon R,
Longet S, Razim A, Górska S, Pantelić I, Ilić T,
Nikolić I, Lavelle EC. Technological approaches for improving vaccination compliance and coverage.
Vaccines. 2020 Jun 16;8(2):304.
47. Amacker M, Smardon C, Mason L, Sorrell J,
Jeffery K, Adler M, Bhoelan F, Belova O, Spengler
M, Punnamoottil B, Schwaller M. New GMP
manufacturing processes to obtain thermostable
HIV-1 gp41 virosomes under solid forms for various
mucosal vaccination routes. npj Vaccines. 2020 May
18;5(1):41.
48. Arpagaus C. Spray drying of vaccines. Springer
International Publishing, Cham. 2023;10:978-3.
49. Williams AJ, Warfel KF, Desai P, Li J, Lee JJ,
Wong DA, Nguyen PM, Qin Y, Sobol SE, Jewett
MC, Chang YF. A low-cost recombinant
glycoconjugate vaccine confers immunogenicity
and protection against enterotoxigenic Escherichia
coli infections in mice. Frontiers in Molecular
Biosciences. 2023 Mar 2;10:1085887.
50. Stark JC, Jaroentomeechai T, Moeller TD,
Hershewe JM, Warfel KF, Moricz BS, Martini AM,
Dubner RS, Hsu KJ, Stevenson TC, Jones BD. Ondemand
biomanufacturing of protective conjugate
vaccines. Science Advances. 2021 Feb
3;7(6):eabe9444.
51. Zhang G, Fu X, Sun H, Zhang P, Zhai S, Hao J,
Cui J, Hu M. Poly (ethylene glycol)-mediated
assembly of vaccine particles to improve stability
and immunogenicity. ACS Applied Materials &
Interfaces. 2021 Mar 22;13(12):13978-89.
52. Lyu F, Zhao YH, Lu Y, Zuo XX, Deng BH, Zeng
MQ, Wang JN, Olaniran A, Hou J, Khoza T. Vacuum
foam drying method improved the thermal stability
and long-term shelf life of a live attenuated
newcastle disease virus vaccine. AAPS
PharmSciTech. 2022 Nov 1;23(8):291.
53. Kesselheim AS, Darrow JJ, Kulldorff M, Brown
BL, Mitra-Majumdar M, Lee CC, Moneer O, Avorn
J. An Overview Of Vaccine Development, Approval,
And Regulation, With Implications For COVID-19:
Analysis reviews the Food and Drug
Administration's critical vaccine approval role with
implications for COVID-19 vaccines. Health
Affairs. 2021 Jan 1;40(1):25-32.
54. World Health Organization. WHO Evidence
Considerations for Vaccine Policy Development for
Tuberculosis Vaccines Intended for Adults and
Adolescents. World Health Organization; 2024 May
28.
55. European Medicines Agency. (2023). Regulatory
Framework for Vaccine Approval. Available at:
56. Perrie Y, Webb C. Use of Nanotechnology in the
Formulation of Vaccines. InFundamentals of
Pharmaceutical Nanoscience 2024 Nov 10 (pp. 485-
510). Cham: Springer Nature Switzerland.
57. Reynolds CR, Tran S, Jain M, Narendran A.
Neoantigen cancer vaccines: generation,
optimization, and therapeutic targeting strategies.
Vaccines. 2022 Jan 26;10(2):196.
58. Yu G, He X, Li X, Wu Y. Driving neoantigenbased
cancer vaccines for personalized
immunotherapy into clinic: A burdensome journey
to promising land. Biomedicine &
Pharmacotherapy. 2022 Sep 1;153:113464.
59. Aljedaani W, Saad E, Rustam F, de la Torre Díez
I, Ashraf I. Role of artificial intelligence for analysis
of covid-19 vaccination-related tweets:
Opportunities, challenges, and future trends.
Mathematics. 2022 Sep 5;10(17):3199.
60. Alshawwa SZ, Kassem AA, Farid RM, Mostafa
SK, Labib GS. Nanocarrier drug delivery systems:
characterization, limitations, future perspectives and
implementation of artificial intelligence.
Pharmaceutics. 2022 Apr 18;14(4):883.
61. Tiwari SK, Singh V, Kushwaha SK. A REVIEW
ON: THE IMPACT OF ARTIFICIAL
INTELLIGENCE IN FORMULATION
DEVELOPMENT.
62. Dadhich A, Dadhich P. Artificial Intelligence
from Vaccine Development to Pharmaceutical
Supply Chain Management in Post-COVID-19
Period. InBlockchain, IoT, and AI Technologies for
Supply Chain Management 2023 May 5 (pp. 143-
161). CRC Press.
63. Luyten J. Equity, efficiency & public health:
studies in the ethics and economics of vaccination
policy.
64. Sarwar E. Global Perspectives on Precision
Medicine: Ethical, Social and Public Health
Implications. Springer Nature; 2023 Apr 4.
65. Widdus R. Public–private partnerships for
health: their main targets, their diversity, and their
future directions. InGlobal health 2017 May 15 (pp.
431-438). Routledge.
66. Piantadosi S. Clinical trials: a methodologic
perspective. John Wiley & Sons; 2024 Apr 30.